Description 1 7670060 4 nut, speed, uclip 7621472 8 rivet 2 5224718067 2 bracket, cab mount 14 7542122 24 nut, nylok. I have a 2000 polaris explorer 4x4 darn thing wont go. Check out our diagrams to get everything you need to keep your machine running its best, along with. The job starts by getting the right parts, and weve got them here at. I dont have a polaris dealership near by so im just going to get some oil from walmart or autozone, just. Powered by a 498cc fourstroke motor, the scrambler remains one of the most powerful atvs on the market. Dennis kirk carries more 2000 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. In this video i put the front hub back together on my 1999 polaris scrambler 500 4x4.
Polaris scrambler 500 4x4 atv 19972000 service repair. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. Is there a substitute front hub oil for my scrambler. The problem i was having is that i only had 3 wheels spin.
Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. Repair manuals scrambler atv rings for men men rings. Ill be adding this video and others to a polaris sportsman atv repair. Polaris scrambler 500 atv 4x4 front wheel bearings. This is a possible solution to your 4x4 or awd not working of your polaris. How to drain and replace hub oil on a polaris sportsman 4x4 atv. I have a 2000 polaris scrambler 500 44 and when i got it it was driving fine but now the rear does not move just the rear sprocket just spins on the rear axle. Scrambler 500 2000 offroad vehicle pdf manual download. Sportsman 400500 sportsman 600 research 2000 polaris. In this video, i walk you through to drain and replace the hub oil on a 2003 polaris sportsman 500 h. Polaris used atv parts, polaris atv salvage parts, used. You must read the service manual and be familiar with the service procedures before starting the work. Most the manuals listed below are on the server and there may be some on the server thats not on.
Get the suggested tradein value and retail price for your 2000 polaris scrambler 500 4x4 motorcycles with kelley blue book. Pulled hub cap today and found no oil present and pretty dirty in there. I assume the process would be the same or similar to other polaris 4x4 atvs. Clymer atv repair manuals are written specifically for the doityourself enthusiast. Page 5 front cab scrambler 500 a00bg50aa e 2000 polaris sales inc.
Polaris scrambler 500 2000 parts manual pdf download. Offroad vehicle polaris scrambler 500 2000 parts manual 62 pages. Have a 2000 polaris scrambler 500 and only backfires and pops in reverse. Save 2000 polaris 500 sportsman parts to get email alerts and updates on your ebay feed. Here is my list, some i have had, some i got online i have put all manuals on my dedicated server, so the links wont go dead.
I will admit that the electrical wires that polaris uses to power the hilliard clutch hubs are. The engine is paired with transmission and total fuel capacity is 4 gallons. Polaris scrambler 500 4x4 owners manual pdf download. I used the auto trans fluid in my hubs since i had some left over from when i changed the fluid in my pickup. How to test the armature plate on a 2000 polaris sportsman hub. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production. Offroad vehicle polaris scrambler 500 2000 parts manual 62 pages offroad vehicle polaris sawtooth owners manual. From basic maintenance to troubleshooting to complete overhaul, clymer manuals provide the information you need. Large selection of parts for your 2000 polaris sportsman 500 4x4 atv. A card containing important atv safety information should be attached to the owners manual on the next page. Caltric front hub clutch for polaris sportsman 500 4x4 19962004. Best selection and great deals for 2000 polaris scrambler 500 4x4 items. The delta series wheel design features a lighter weight dwindow center design.
I have a 2000 polaris sportsman 500 and when i have awd on. Motosport has the parts and gear you need to keep you and your polaris scrambler 500 4x4 atv in style and prime condition. What weight oil is the on demand hub oil, i know its a thin oil. I drained the front hubs and cleaned them out then refilled and drained again with mobil 1 synthetic atf. In order to view the flywheel key, do i need to remove the flywheel, or can i see the key with the flywheel intact. Free polaris atv manuals polaris atv forum quadcrazy. Feature precision rolled rims with stamped high strength centers.
How to drain and replace hub oil on a polaris sportsman. Is it true that polaris has a special fluid that is supposed to go in the front diff of my bike. Both front hubs are leaking on the inside of my wifes 05 scrambler 500 4x4. Select a 2000 polaris scrambler 500 4x4 trade in value. Power is provided by a 4stroke, 498cc, liquid cooled, dohc, singlecylinder engine with electric pull starter. I drove it this morning and on the one hill i hit the 4x4 switch and drove. Summary of contents for polaris scrambler 500 4x4 page 3 warning the engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Find polaris scrambler 500 in canada visit kijiji classifieds to buy, sell, or trade almost anything. If both hubs are engaged, steering effort increases but remains balanced from left to right, and vehicle speed is. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. I believe the manual says you need to torque it to 165 inlbs then back off then take it to 124 inlbs. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Ive read every forum and every manual and cant understand any of them. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. The polaris sportsman front wheel hub service and repair manual. I know i have to pull the front shafts, brake calipers, etc. All toys repair manuals scrambler atv yamaha monster trucks.
The most important tool in your tool box may be your clymer manual, get one today. View and download polaris scrambler service manual online. Everything is clean the front hubs were full of nice purple polaris lube. Clymer atv manual polaris atvs you can also find atv manuals on amazon. Diagram showing order of bearings in front hub and awd fixya. Polaris repair manuals download a repair manual straight to your computer, tablet or smart phone in seconds. The polaris scrambler 500 4x4 is an allterrain vehicle, or atv, produced by polaris industries, a firm based in medina, minnesota. V 1997 w 1998 x 1999 y 2000 1997 to current model numbers the model year is also.
The problem i was having is that i only had 3 wheels spin when the 4x4 was on. The awd switch may be turned on or off while the vehicle is moving. All manuals are in pdf format for quick easy download. View online or download polaris scrambler 500 service manual. To give our customers the best shopping experience, our website uses cookies.
I have a 2000 polaris sportsman 500 and when i have awd on and go forward and reverse in a straight line, the front answered by a verified motorcycle mechanic. If the handlebars pull to one side, its likely that one front hub is engaged. Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or. Mine is a 2002 sportsman 500 and the right side 4x4 quit working. All strut awd polaris have the same set up so dont worry that its a 1999 or. Large selection of parts for your 2000 polaris scrambler 400 4x4 atv. Engaging wheel hubs polaris scrambler 500 4x4 owners manual. Anybody know where to get new plastics for a 1999 polaris scrambler 500 4x4 ive looked everywhere and cant find any. I have a 2000 polaris explorer 4x4 darn thing wont go into 4 wheel drive. Check out this 2003 mint condition polaris 500 scrambler, awesome light easy to handle 4x4 quad. Check your vehicle owner manual for specifications. View online or download polaris scrambler 500 4x4 owners manual.
The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to fourwheel drive mode when necessary. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. I have determined that there is no polaris polaris atv question. Shop for 2000 polaris scrambler 500 4x4 products at dennis kirk.
Finding the atv parts you need has never been easier, whether you need a powerproducing atv exhaust, upgraded fuel control for your quad or just a fresh new look with atv plastics or a graphics kit. Download polaris scrambler repair manual 50 90 400 500 850. Offroad vehicle polaris scrambler 500 4x4 owners manual. Problem is with a 1999 polaris sportsman 500 atv 4x4. View and download polaris scrambler 500 2000 parts manual online. Instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual. A downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. Buy polaris new oem atv front hub magnetic coil trail boss 250 300 350 400 4170003. Steering is hard, so put it on my hoist, put it in gear and all 4wheels drive. I have a 2001 polaris scrambler 500ho 4x4 and i have just started to have a. There has to be an alterantive to using the polaris stuff. Whatever type of polaris scrambler 500 4x4 you own, haynes have you covered with comprehensive guides that will teach. Polaris scrambler parts best oem and aftermarket polaris. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components.
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